EN
EN

Wiring harness engineered for your project

Wire harnesses are an efficient solution for managing multiple connections and connectors. The cables have been assembled in a coherent structure and are enclosed by an insulator.

 

It includes many applications ranging from medical devices, machinery, telecommunication infrastructure systems and renewable energy installations. The wiring harness assemblies are important for a reliable operation for the specialised environmental and electrical conditions of each application.

 

Wiring harnesses can range from basic setups with minimal wires to complex systems with hundreds of connections, demonstrating their adaptability to diverse technological needs. These assemblies are vital in ensuring efficient and reliable transmission of power, signals, and data.

From samples to full-scale production

From initial sample production to full-scale production, we aim to be your committed partner in wire harness production.

 

Our manufacturing spectrum range from simple manual processes to advanced automated processes and our skilled engineers and technicians offers extensive support and assistance throughout the design, prototyping, and production stages,

 

This ensure your wiring harness assembly is engineered to precise specifications and requirements of your application, leading to easy integration and high performance.

Click to download our cables lookbook 

Wire harness assembly production

Decades of experience as wire harness manufacturer have taught us the importance of early collaboration in the engineering phase. The design of harnesses involves creating wire and connector components in one configuration.

 

  • In order to develop an electrical wire harness the first step is to obtain information and identify the requirements to be used.

  • The next step is to choose the components and materials for the cable harness accordingly.

  • This ensures a thorough selection and evaluation of connectors, wires, and other components for custom cable assembly, aligning with the unique demands of your final wiring harness.

  • Next testing is carried out to ensure that the wires meet all the performance standards. Finalised harnesses are checked and tested before shipment and installation.

Wire harness assembly process

In the current automation world of electronics, the wiring harness assembly procedure remains dependent upon manual workers. Even with varying levels of automation, the complexity of assembly and installation of wire harness requires hands-on experience.

 

The custom assembly process is largely manual and involves many components such as wiring and cables.

We operate multiple production facilities across Europe - in Poland, Serbia, and Ukraine - each with specialised competencies. With these locations, we can often allocate spare capacity to accommodate your project needs efficiently.

Production equipment available

We offer a wide range of production equipment to meet your specific requirements. From stripping, cutting, and crimping to moulding and more, our capabilities cover every step of the process.

 

This list is constantly growing as we continue to invest in new technology - so if you don’t see what you need, get in touch. We’re always ready to find new solutions.

  • Schleuninger​

    CSM9100​

    <6mm2​

    Komax​

    Kappa 235​

    <35mm2​

    Kinsing​

    KS-W001​

    <50mm2​

    Ramatech​

    Speedy 35​

    <185mm2​

    Ramatech​

    Speedy 40H​

    <400mm2​

    Schleuninger​

    PS9500RSL​

    <16MM2​

  • Komaxx​

    Gamma 255​

    AWG32-AWG14​

    Komax​

    Gamma 333PC​

    AWF24-AWG10​

    Komax​

    Alpha 356&565​

    AWG24-AWG10​

    KMI​

    5T5​

    AWG24-AWG10​

    Zoko​

    Zoko-601​

    Up to 11x AWG18​

  • Yuanhan​

    CJK075​

    AWG2B-20​

     

  • Hitachi​​

    		 UXH000071102

    OD1,0-16mm​

     

  • Mecal​

    TT & P100​

    <6mm2​

    Mecal​

    P100&P107​

    <6mm2​

    GLW​

    EC65​

    <35mm2​

    Z+F​

    SC05​

    <6mm2​

    Molex​

    Picoflex​

    Flat cable​

  • Wirmec​

    SC21​

    <4,0mm2​

    Changzhou​

    HC-2BT+D​

    <2,0mm2​

     

  • Wiremac​

    WSC36​​

    <4,0mm2​

     

  • Komax​

    Mira230&340​

    Max od 6,4mm​

    Komax​

    Mira440​

    Max od 8mm​

    Beri​

    AM ALL AROUND​

    Max od 25mm​

  • ENGBERTS​

    ICAT​

    ​

    CableEye​

    Hipot​

    Hi-pot-215DV tester​

    CableEye​

    M2U&M3Z​

    Up to 1024 connections​

    KEYSIGHT​

    P9375A​

    300kHZ-26,5GHz​
Stig Bergendorff
Sales director, Cables
+45 2234 5005
sbe@mekoprint.com

Get in touch with us

Differences between cable assemblies and wire harnesses

 

What makes cables assemblies and wire harness different is the complexity of their structure. Cable assemblies generally consist of point-to-point, one-pin connector cables sometimes including loop-backs or multiple feet but without complicated layouts.

 

Wire harness is a product that allows for the simple assembly of big, multidimensional wiring systems. These are mainly known by complex wire and cable arrangements. These solutions are useful when multiple cables are needed for installation which is problematic.

Wire harness design

 

In general a wire harness is designed to reduce the production cost for a larger component and is based on a specific geometrical and electrical requirement. A wire harness is incorporated to simplify assembly of these large components and integrates them into one or several units to provide a “drop-in” installation.

 

Sparring on your project?

Please reach out to us for sparring on your new or existing project - We know that early engagement facilitates a more efficient design for manufacturing, substantially impacting the cost-effectiveness of the product through optimised tooling, process capabilities, and material consumption for production.

From samples to full-scale production

By offering the full range of services from initial sample production to full-scale production, we aim to be your committed partner in cables assemblies and wire harness production.

 

Our manufacturing capabilities range from simple manual processes to advanced automated processes and our skilled engineers and technicians offers extensive support and assistance throughout the design, prototyping, and production stages,

 

This ensure your wiring harness assembly is engineered to precise specifications and requirements of your application, leading to easy integration and high performance.

Strong connections

We specialise in wire harness and cable assembly solutions, always built on expert craftsmanship. Our goal is to deliver durable, high-quality wire harness assembly products that meet the most demanding industry standards.

  • Quality testing is a critical part of the wire harness manufacturing process. Samples and prototypes are produced and tested to confirm cable design and construction, manufacturing process, and performance of the cables.

     

    Our production and testing facilities allow for rapid iteration, problem identification, and design refinement to enhance functionality and usability.

  • Our commitment to excellence is backed by ISO 9001, 14001, and 45001 certifications, as well as compliance with IPC/WHMA-620 standards. With a dedicated in-house certified trainer, our team stays updated with the latest techniques, ensuring precision in every custom wire harness we produce.

  • As a trusted partner in wire harness production, we provide full documentation upon request, including Production Part Approval Process (PPAP), First Article Inspection Report (FAIR), and Part Submission Warrant (PSW).

     

    Looking for a reliable partner for your wire harness and cable assembly needs? Contact us today to discuss how we can support your project!

Customer story: Custom wiring assembly considering cost-effective production

Read the case story of our collaboration with Framery in developing and producing complex wire harness solutions. They needed a wire harness manufacturer to create a harness that could be built into the frame of one-person phone booths and larger meeting rooms.

 

Read the casestory

Design for manufacturing

Decades of experience have taught us the importance of early collaboration in the engineering phase. This approach ensures a thorough selection and evaluation of connectors, wires, and other components, aligning with the unique demands of your customised wiring harness.

 

Early engagement facilitates a more efficient design for manufacturing, substantially impacting the cost-effectiveness of the product through optimised tooling, process capabilities, and material consumption for large-scale production.

Download free lookbook

Get an overview of cables and wire harness solutions, manufacturing process, customer collaborations, and much more.

Related solutions
Solutions
Stig Bergendorff
Sales director, Cables
+45 2234 5005
sbe@mekoprint.com

Get in touch with us